Solid-state phase transformations in thermally treated Ti-6Al-4V alloy fabricated via laser powder bed fusion

Laser Powder Bed Fusion (LPBF) technology was used to produce samples based on the Ti-6Al-4V alloy for biomedical applications. Solid-state phase transformations induced by thermal treatments were studied by neutron diffraction (ND), X-ray diffraction (XRD), scanning transmission electron microscopy (STEM) and energy-dispersive spectroscopy (EDS). Although, ND analysis is rather uncommon in such studies, this technique allowed evidencing the presence of retained beta in alpha' martensite of the as-produced (#AP) sample. The retained beta was not detectable by XRD analysis, nor by STEM observations. Martensite contains a high number of defects, mainly dislocations, that anneal during the thermal treatment. Element diffusion and partitioning are the main mechanisms in the alpha <-> beta transformation that causes lattice expansion during heating and determines the final shape and size of phases. The retained beta phase plays a key role in the alpha' -> beta transformation kinetics.